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There are different types of stainless steels:
when nickel, for instance is added the austenite
structure of iron is stabilized. This crystal structure
makes such steels non-magnetic and less brittle at low
temperatures. For higher hardness and strength, carbon
is added. When subjected to adequate heat treatment
these steels are used as razor blades, cutlery, tools
etc.
Significant quantities of
manganese have been used in many stainless steel
compositions. Manganese preserves an austenitic
structure in the steel as does nickel, but at a lower
cost.
Stainless steels are also
classified by their crystalline structure:
- Austenitic stainless
steels comprise over 70% of total stainless steel
production. They contain a maximum of 0.15% carbon,
a minimum of 16% chromium and sufficient nickel
and/or manganese to retain an austenitic structure
at all temperatures from the cryogenic region to the
melting point of the alloy. A typical composition is
18% chromium and 10% nickel, commonly known as
18/10 stainless is often used in flatware.
Similarly 18/0 and 18/8 is also
available. ˇ§Superausteniticˇ¨ stainless steels, such
as alloy AL-6XN and 254SMO, exhibit great resistance
to chloride pitting and crevice corrosion due to
high Molybdenum contents (>6%) and nitrogen
additions and the higher nickel content ensures
better resistance to stress-corrosion cracking over
the 300 series. The
higher alloy content of "Superaustenitic" steels
means they are fearsomely expensive and similar
performance can usually be achieved using duplex
steels at much lower cost.
- Ferritic stainless
steels are highly corrosion resistant, but far less
durable than austenitic grades and cannot be
hardened by heat treatment. They contain between
10.5% and 27% chromium and very little nickel, if
any. Most compositions include molybdenum; some,
aluminium or titanium. Common ferritic grades
include 18Cr-2Mo, 26Cr-1Mo, 29Cr-4Mo, and
29Cr-4Mo-2Ni.
- Martensitic stainless
steels are not as corrosion resistant as the other
two classes, but are extremely strong and tough as
well as highly machineable, and can be hardened by
heat treatment. Martensitic stainless steel contains
chromium (12-14%), molybdenum (0.2-1%), no nickel,
and about 0.1-1% carbon (giving it more hardness but
making the material a bit more brittle). It is
quenched and magnetic. It is also known as
"series-00" steel.
- Duplex stainless
steels have a mixed microstructure of austenite and
ferrite, the aim being to produce a 50:50 mix
although in commercial alloys the mix may be 60:40.
Duplex steel have improved strength over austenitic
stainless steels and also improved resistance to
localised corrosion particularly pitting, crevice
corrosion and stress corrosion cracking. They are
characterised by high chromium and lower nickel
contents than austenitic stainless steels.
The AISI defines the
following grades among others:
- 200 SeriesˇXaustenitic
iron-chromium-nickel-manganese alloys
- 300 SeriesˇXaustenitic
iron-chromium-nickel alloys
- Type 301ˇXhighly
ductile, for formed products. Also hardens
rapidly during mechanical working.
- Type 303ˇXFree
machining version of 304 via addition of sulfur
- Type 304ˇXthe most
common; the classic 18/8 stainless steel.
- Type 316ˇXthe next
most common; for food and surgical stainless
steel uses; Alloy addition of molybdenum
prevents specific forms of corrosion. Also known
as "marine grade" stainless steel due to its
increased ability to resist saltwater corrosion
compared to type 304. SS316 is often used for
building nuclear reprocessing plants.
- 400 SeriesˇXferritic
and martensitic alloys
- Type
408ˇXheat-resistant; poor corrosion resistance;
11% chromium, 8% nickel.
- Type 409ˇXcheapest
type; used for automobile exhausts; ferritic
(iron/chromium only).
- Type 410ˇXmartensitic
(high-strength iron/chromium).
- Type 420ˇX"Cutlery
Grade" martensitic; similar to the Brearley's
original "rustless steel". Also known as
"surgical steel".
- Type
430ˇXdecorative, e.g. for automotive trim;
ferritic.
- Type 440ˇXa higher
grade of cutlery steel, with more carbon in it,
which allows for much better edge retention when
the steel is heat treated properly.
- 600 SeriesˇXmartensitic
precipitation hardening alloys
- Type 630ˇXmost
common PH stainless, better known as 17-4; 17%
chromium, 4% nickel